Production

Manufacturing Master Data

• Centralized Management and Always Updated Data:
Manufacturing Master Data represents the core of every efficient production process. With centralized and integrated management, companies can keep data always updated on materials, bills of materials (BOM), production cycles, and resources. This eliminates redundancies and discrepancies, improving consistency between departments and ensuring an optimized production flow. For example, automatic BOM updates ensure that all departments work with the same information, avoiding errors and waste.

• Complete Traceability and Guaranteed Quality:
With an advanced production data management system, every element of the process is tracked and verifiable. Quality controls can be integrated directly into production data, allowing timely interventions in case of anomalies. The connection between materials, processes, and production orders enables precise monitoring of each phase, reducing the risk of defects and improving compliance with standards.

• Operational Efficiency and Waste Reduction:
Optimization of Manufacturing Master Data leads to intelligent resource management. Companies can more accurately plan material procurement, avoid production bottlenecks, and reduce downtime. For example, thanks to integration with ERP systems, it is possible to anticipate raw material needs and optimize purchase orders, reducing costs and waste.

Production Planning & Scheduling

• Strategic Planning for Optimized Production:
An effective Production Planning & Scheduling system balances demand and production capacity, avoiding overloads or underutilization of resources. Thanks to integration with real-time data, companies can accurately forecast production requirements and efficiently plan each phase. For example, automatic generation of production plans reduces human errors and improves deadline compliance.

• Perfect Synchronization Between Production and Supply Chain:
A well-structured production plan results in a smoother and more responsive supply chain. Integration between production orders, raw material availability, and resource management minimizes delays and interruptions. Advanced scheduling systems automatically recalculate production times in case of demand or supply changes.

• Waste Reduction and Resource Optimization:
Advanced planning enables better use of machinery, materials, and labor, reducing waste and downtime. For example, optimizing production sequences minimizes setup times between operations, improving overall productivity.

Shop Flow Control – Manufacturing Execution

• Production Automation and Optimization:
The Shop Flow Control system transforms the entire production cycle into a highly efficient and monitored process, from production planning to finished product delivery. Thanks to integration with the Manufacturing Execution System (MES), automated management of production operations is possible, reducing the risk of manual errors and improving execution speed. For example, automatic scheduling of resources and machinery ensures waiting times are minimized, increasing productivity and the capacity to manage high order volumes.

• Real-Time Control and Complete Visibility:
With Shop Flow Control, every phase of the production process is tracked in real time. From order management to machine operations, the system provides total visibility of the entire production flow. Thanks to Real-Time Monitoring, production managers can track the progress of each operation and intervene promptly in case of delays or problems. Moreover, integration with the quality management system ensures each product meets standards, thus improving final quality and reducing defect risk.

• Efficient Management of Production Anomalies and Issues:
Unexpected events such as machine breakdowns, material errors, or workflow inconsistencies may arise in the production cycle. Shop Flow Control provides advanced tools for proactive management of these issues. With real-time performance monitoring and anomaly tracking, the system allows rapid problem identification and resolution. In case of interruptions or defects, the system can automatically trigger a review and correction process, ensuring operations quickly resume without compromising quality or delivery times.

• Seamless Integration and Collaboration:
Shop Flow Control integrates perfectly with other business systems, such as ERP and resource management systems, creating a continuous flow of information between departments. This fosters better collaboration among production, logistics, and administration, reducing errors and increasing overall efficiency. The direct connection between production flow and planning functions optimizes resource allocation and ensures effective capacity management.

CASES

SAP Production Management

✔ Centralized monitoring of production activities and supplier management.
✔ Automation of production processes to reduce time and minimize errors.
✔ Control of production costs for efficient resource management.
✔ Optimal integration with SAP modules for responsive and high-performance production.

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